Toy Production Process
From Creative Concept to Finished Toy
Making toys is more than just a process—it’s a blast! From the first sketch to the final product in hand, we work side-by-side with our clients to create toys that delight, inspire, and last. Whether it’s a huggable plush, a fierce action figure, or a whimsical collectible, we bring every idea to life through a mix of creativity, skill, and precision.
It may look easy from the outside, but behind the scenes, our toy production process includes nearly 100 detailed steps—each carefully refined by our team of designers, engineers, technicians and skilled workers. Every mold, color match, texture, and surface detail is thoughtfully handled to ensure your toy meets the highest standards.
From concept to creation (and everything in between), we’re committed to making each toy better than the last.
P.S. For more details on timelines, quantities, and costs, feel free to share your toy ideas and contact us directly.
01. 2D Design
We start with playful 2D designs. Our team creates a wide range of styles that bring your concept to life on screen.
02. 3D Design
Using software like ZBrush and Rhino, our expert modelers build detailed 3D models from multi-angle sketches.Â
03. 3D Printing
Once the model is approved, we 3D print the prototype. Skilled painters add color to help visualize the final look. Fast, flexible, and accurate.
04. Mold Making
With the prototype finalized, we create high-precision molds. Every mold is tagged, stored, and maintained for long-term use.
05. Pre-Production Sample (PPS)
We send you a Pre-Production Sample for approval. It reflects the final look and feel—materials, colors, and all. Your sign-off means we’re ready to roll.
06. Injection Molding
Plastic is heated and injected into molds, then cooled and released. Our advanced PVC molding ensures consistency and detail in every part.
07. Spray Painting
A clean, even paint coat is applied—including tricky curves and crevices. Quality checks ensure there are no defects like bubbles, pits, or burrs.
08. Pad Printing
Need eyes, logos, or tiny text? Pad printing transfers fine designs onto your toy—even on curved or uneven surfaces.
09. Flocking
Want a warm fuzzy feel? Flocking adds a textured, lifelike layer to toys using tiny electrostatically charged fibers. Weijun has 20+ years of flocking experience.
10. Assembling
24 assembly lines bring every part together—figures, accessories, and packaging—by hand and machine. Every toy is born here.
11. Packaging
We design packaging to match your market—blind boxes, gift tins, capsules, and eco-friendly options. Packaging is planned early to ensure the perfect fit.
12. Shipping
We deliver toys via sea, rail, or custom shipping plans. No matter where you are, your toys arrive on time and ready for shelves.
Let Weijun Be Your Trusted Custom Toys Manufacturer!
Ready to create custom toys? With over 30 years of experience, we specialize in high-quality plastic figures, collectible figures, action figures, and plush toys for toy brands, distributors, and wholesalers. Request a free quote today to get started.