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Production Process

  • 2D Design
    2D Design
    As an Original Design Manufacturer for toy, Weijun Toys has its own in-house design team, offering toy wholesalers continuous toy designs in cute, classical and cutting-edge style. The famous characters we created include Mermaid toy, Pony toy, Dinosaur figure, Flamingo toy, Llama figurine and so on.
  • 3D Moldeling
    3D Moldeling
    We have an extremely awesome 3D modeling, who can sculpt according to the multiviews 2D designs from clients. With programme like ZBrush ,Rhino , 3ds Max, they finish sculpting in 99% likeness. They will consider not only outlook, but also toy safety and structure stability. Once you see their work, you will give them thumbs up.
  • 3D Printing
    3D Printing
    Once client approves the 3D stl files, we will start 3D printing and our veterans will do toy hand-painting. Weijun provides one-stop prototyping services that will give you the flexibility to create, test and refine in ways you never thought possible.
  • Mold Making
    Mold Making
    After the customer confirms the prototype, we will start the mold making process. We have a special mold showroom, each set of molds has its own number will be placed neatly, easy to confirm and use. We will regularly do mold maintenance to extend the service life of the mold.
  • Pre-Production Sample
    Pre-Production Sample
    Pre-production sample (PPS) is the sample for customer confirmation before final mass production. Generally speaking, after the prototype is confirmed and the mold is made accordingly, the PPS are provided to the customer for reconfirmation before mass production to ensure the accuracy of the bulk product, which represents the level of the bulk product, and is also the customer's inspection of the bulk product. In order to facilitate the production of bulk goods and avoid production losses, it is required that the PPS must be consistent with the materials used for the bulk samples, and the processing technology must be consistent. Basically, the PPS approved by the customer is used as the reference sample to make the bulk product.
  • Injection Molding
    Injection Molding
    Injection molding process includes filling, pressure holding, cooling and demoulding four stages, which directly determine the quality of the toy. Injection molding generally adopts PVC molding method, suitable for all thermoplastic PVC, and most OF the PVC parts in toy manufacturing are through injection molding. Using precise injection molding machine is the key point to produce high precision toys, we have advanced injection molding equipment, is your trustworthy toy manufacturer.
  • Spray Painting
    Spray Painting
    Spray Painting is a surface processing, air spraying is a widely used coating process. It can produce uniform paint, coating fine and smooth. For the more concealed parts (such as gaps, concave and convex), can also be evenly sprayed. It includes toys surface pretreatment , paint dilution, painting, drying, cleaning, inspection, packaging, etc. The surface state of plastic has great influence on the appearance quality. The surface quality level must be smooth and uniform, there should be no scratches, flash, burr, pits, spot, air bubble and obvious weld line.
  • Pad Printing
    Pad Printing
    In simple terms, pad printing is printing a pattern onto a toy. Professionally, pad printing is one of the special printing methods.It can print text, graphics and images on the surface of irregular shaped objects, and is now becoming an important special printing. The pad printing process is simple, using thermoplastic plastic gravure, using a curved pad printing head made of silicone rubber material, dip the ink on the gravure onto the surface of the pad printing head, and then press it on the surface of the desired object. Can print text, patterns, etc.
  • Flocking
    Flocking
    Flocking principle is the use of charge the same physical characteristics of opposites attract, the villi with negative charge, the need of flocking object in under the condition of zero potential or ground, down by different potential attracted to plants, a vertical soared to need to accelerate flocking objects on the surface, because the plant body coated with adhesive, the villi was vertical stick on the plant. Wei Jun has been producing flocking toys for more than 20 years and is experienced in this field. Flocking features: strong three-dimensional sense, bright color, soft feel, luxurious and noble, gorgeous and warm, realistic image, non-toxic and tasteless, heat preservation and moistureproof, no velvet, friction resistance, smooth without gap. Flocking advantages: because it is different from the general plastic animal toys is also planted on the surface of a layer of nap, individual products or nap and then spray oil coloring, so it will be more real than the general plastic animal toys, more tactile. Closer to the real thing.
  • Assembling
    Assembling
    Toy packaging is critical for tremendous toys, so we start packaging plan as soon as we lock down the toy concept. Each product has its own packaging, just like everyone has their own coat. Of course, you can also put forward your design ideas, our designers are willing to provide the support. Popular packaging styles we worked with encompass poly bags, window boxes, capsule, card blind boxes, blister cards, clam shells, tin present boxes, and display cases. Each kind of packaging has its benefits, some are preferred with the aid of collectors, others are better for retail cabinets or gifting at change shows. Some packaging patterns are helpful for environmental sustainability or decreased delivery expenses. Additionally, we are in process of experimenting with new substances and material.
  • Packing
    Packing
    We have 24 assmbly line and well-trained workers to process all the finished parts and packing competents in a sequence to produce the final product-wonerful toys with exquisite packing.
  • Shipping
    Shipping
    We are not simply a creative toy designer or a high-quality toy manufacturer. Weijun also delivers our toys to you excellent and intact, and we will update you every step of the way. Throughout Weijun's history, we have persistently surpassed our customers' expectations. We deliver high-quality products at very competitive prices, on or before the deadlines. Weijun persists in making progress in the toy industry.